——Exploring the development of glass container packaging 1. Outline the leading product of glass containers—glass bottles and cans, mainly for the wine, beverage, food, medicine, chemical industry and other industries, as a result of its inherent transparency and chemical stability. Well, it has been considered as the best packaging material because it has no pollution to the contents, can be heated at high temperature, and is recycled and recycled. However, due to its fragility, heavy weight, high cost, high energy consumption, and limited sales radius Problems such as plastics, metal cans and other packaging materials have been challenged in recent years. In order to participate in competition and dominate the market, glass bottle manufacturers have been working hard to make product quality more reliable, aesthetic appearance and lower cost.
II. Achievements Since the reform and opening up, as the living standards of urban and rural residents have increased and the demand for alcohol, beverages, food, and cosmetics has increased, glass packaging containers have achieved rapid and sustained development. The performance is as follows:
——The quality of products continues to increase. Varieties of colorful varieties increase the number of high-grade wine bottles. High-grade white wine bottles with high white materials used to be imported in the past. Now, some companies have better technical equipment and higher management levels can also produce in batches. The quality of their products is basically the same. To reach the level of similar foreign products. There are a large number of product varieties and color varieties, only the types of products, beer bottles, liquor bottles, food bottles, Yaotou bottles, beverage bottles, bottles, cosmetics bottles, medicine bottles, pesticide bottles and other dozens of categories, Thousands of products. Beer bottles are no longer the same as the past decades, the green, brown, white material 640ml, 500ml, 355ml, 330ml, 298ml, 296ml beer bottles have been continuously developed and put on the market. Pure white material, white and white material, high white material, green material, dead leaf yellow, standard bottle of white porcelain material, special-shaped bottle, high-grade cosmetics bottle, frosted bottle and printing technology and other deep processing products are spread all over the country.
- Significant technical progress, significant reduction in energy consumption Improvement of molding equipment, improvement of production efficiency, and rapid progress in the technological progress of the glass container industry, based on the summarization of the use of advanced foreign technologies and kiln types, for stable production and reduction Pollution, first promote advanced kiln type and fuel kiln. At the same time, the company selected refractory refractories and advanced burners to implement a series of technical measures such as full thermal insulation, bottom bubbling, electric fluxing, kiln kiln, and thermal parameters using computer control, so as to increase production without increasing fuel and reducing costs. , develop production and save energy. With the improvement of molding equipment, it is equipped with mesh belt type fuel wide annealing furnace, electric heating annealing furnace, push bottle machine, fuel spray gun, furnace control system, feeder, batching system, tray packaging machine and hot and cold end spraying Machines and other ancillary equipment have also been developed and put into production.
III. Problems Although the daily glass industry has made great achievements, compared with the international advanced level, compared with other domestic industries, there is still a big gap. The entire industry has a large loss, and the company's development potential is not enough, showing the following: aspect:
(a) The company is small in size. The scale of bottle and jar companies is 1-3 million tons, and there are only 30 companies with more than 50,000 tons, and there are only 10 companies with more than 100,000. The total output of the top ten companies only accounts for the total amount of the same industry in the country. Of the 31.8%, it is not reported as a scale benefit.
(B) The level of technology and equipment is low. According to statistics, the daily-use glass container packaging industry currently has only 4.8% of the equipment that has reached the international advanced level, and 40% of the production equipment is domestically normal and lagging behind. The production process automation companies only account for 1/3. Fewer companies use computers in production control, management, and design.
(3) The product quality is uneven and the grade is low. Such as the beer bottle pressure resistance and other performance indicators of instability, white wine bottles of poor quality, broken rate and so on.
(4) The energy consumption per ton of glass packaging containers is higher, and the weight of the products is heavier. The average unit consumption of industrial products per ton is 250-350kg, and the world advanced level is 160-180kg. The domestic 640ml beer bottle weight is 480-520g, and the world advanced level is 410-430g.
(5) The packaging of glass packaging container industry products is relatively backward. At present, the whole industry is generally sack-packed, except for individual companies packaging for pallets or turnover boxes.
(6) The importance of comprehensive utilization of resources and environmental protection is not enough. The world has reported that many developed countries attach great importance to the recycling of waste glass, and the countries with the highest recovery rate reach 80-90%. However, there is a big gap in China's recycling and utilization of resources. The gap in the recycling rate of waste glass is even more pronounced due to recycling. The low rate not only wastes valuable resources, but also causes great harm to the natural environment such as land resources and is not conducive to the sustainable development of the society.
The reasons for the above analysis are:
1, blind construction, low-level repetition. In addition, the impact of local protectionism has caused excess production capacity and the utilization rate of production capacity is about 70%.
2. The quality of the daily glass industry cannot yet meet the needs of market competition. The pace of institutional reform and structural adjustment cannot yet meet the requirements of deepening reforms and accelerating adjustments. Many companies cannot identify their position in the market according to their own characteristics. They have poor product development capabilities. They often have products that have a marketable position, are surrounded by products, have similar products, and are of similar quality, forming overlapping and disorderly competition at the same level.
3. Due to the poor economic efficiency, low accumulation of enterprises, weak self-renewability, low level of technology and equipment, and poor ability to innovate, production can only be repeated in low-level circles.
4. The number of talents is insufficient and the quality cannot meet the requirements. The scientific and technical personnel in the daily glass industry account for 4% of the total number of employees in the company. The knowledge of factory personnel is aging. Highly-educated science and technology personnel are particularly lacking in the industry, and lack of scientific and technological inputs, and scientific and technological progress are slow. Fourth, the future of glass packaging industry is a large energy-consuming industries, is a labor-intensive industry, is a meager industry, is a traditional industry, because of its good product transparency, cleanliness, stability can have this irreplaceable, despite the national focus on development Information, new materials, biology, energy, and environmental protection industries, but due to its close relevance to people's lives, glass container packaging will continue to exist for a long time. In order to better participate in the competition of plastics, metal cans, ceramic bottles and other packaging materials, the future of glass container packaging should do the following work better:
1. Give full play to the advantages of leading enterprises and groups, and promote and promote the overall development of the industry. Glass container packaging is a product with large quantity and low added value. It must have scale efficiency and first-class production level to achieve better results. To realize the rapid and steady economic development of the glass container packaging industry, it is necessary to give full play to the advantages of leading enterprises or enterprise groups with high level of equipment, strong technical strength, and strong competitiveness, through forms such as asset restructuring, mergers, leasing, and strong alliances. Further strengthen and strengthen these groups to promote and promote the development of the entire glass container packaging industry.
2. Strengthen enterprise management, make the enterprise invincible in the fierce market competition, enterprise management is the eternal theme of the enterprise, the enterprise only through continuously raising the awareness, continuous learning, establish the learning enterprise, and step backward to the knowledge-based enterprise Development, attention to information construction. The same industry enterprises should gradually establish the ISO9002 quality assurance system, encourage some advanced equipment companies to strive to pass the ISOI4000 environmental protection system certification, and ultimately make their products green and environmentally friendly products.
3. Accelerating technological progress and improving the level of equipment. The glass container packaging industry is a traditional industry. Technological innovation is rather strange and equipment is relatively backward. To this end, the pace of technological progress should be accelerated, high-tech should be used to transform traditional crafts, and establish enterprise technology centers. And develop new technologies and new products. Such as glass furnace microcomputer control technology, automatic batching production line, electromechanical integration technology, frequency conversion technology, on-line detection, measurement technology.
4. Accelerate the research and development of lightweighting and post-processing of glass packaging containers. The lightweighting of glass packaging containers is the direction of the development of glass packaging containers. It is the most effective way to save raw materials, energy consumption, and improve competitiveness. It will increase product post-processing research and broaden the use of products, such as frosting, decals, and printing. And other new technologies.
4. Pay close attention to energy saving and consumption reduction, and continuously improve economic efficiency. The glass packaging container industry is a large energy-consuming industry and requires approximately 10,000 tons of standard coal per year. To do a good job of energy conservation and consumption reduction has an important role in reducing product costs and improving economic efficiency. Now the industry's energy consumption indicators are generally higher than the international level. Therefore, we must focus on the promotion and application of energy-saving technologies.
5, improve the backward sack packaging. The backward sack packaging directly pollutes and affects product quality. With the improvement of product quality and the expansion of the market, the shipping radius will gradually expand. Because glass products are fragile products, the corresponding packaging methods need to be improved.
6. Pay attention to the comprehensive utilization of resources and the treatment of wastes, and maintain the sustainable development of the industry. Select several large cities to establish waste glass recycling, processing, storage and transportation centers, including the separation and collection of household waste and waste glass recycling systems that are managed by environmental protection, sanitation systems and neighborhood committees; waste glass inspection, cleaning, crushing, storage The transportation system and the production unit (glass factory) establish a designated supply and marketing system for waste glass raw materials to form an integrated recycling network system for waste glass. It is necessary to achieve the discharge of normal production waste water and waste gas residue and to reduce environmental pollution.
7. With the favorable opportunity of “Western Developmentâ€, the company will use the resources and energy advantages of manufacturing glass packaging containers in the western region to cultivate some glass packaging container manufacturers. The implementation of the “Western Development†strategy will drive the development of western economies. With the prosperity of the western economy, the production and consumption of alcoholic beverages, beverages and other products will become a new economic growth point. As its main packaging container, glass bottles and cans, it will take advantage of the advantages of western energy resources and it should plan and develop along the way, but consider west of bad environment protection. (author: Hefei glass Factory Fan Liangchun)
II. Achievements Since the reform and opening up, as the living standards of urban and rural residents have increased and the demand for alcohol, beverages, food, and cosmetics has increased, glass packaging containers have achieved rapid and sustained development. The performance is as follows:
——The quality of products continues to increase. Varieties of colorful varieties increase the number of high-grade wine bottles. High-grade white wine bottles with high white materials used to be imported in the past. Now, some companies have better technical equipment and higher management levels can also produce in batches. The quality of their products is basically the same. To reach the level of similar foreign products. There are a large number of product varieties and color varieties, only the types of products, beer bottles, liquor bottles, food bottles, Yaotou bottles, beverage bottles, bottles, cosmetics bottles, medicine bottles, pesticide bottles and other dozens of categories, Thousands of products. Beer bottles are no longer the same as the past decades, the green, brown, white material 640ml, 500ml, 355ml, 330ml, 298ml, 296ml beer bottles have been continuously developed and put on the market. Pure white material, white and white material, high white material, green material, dead leaf yellow, standard bottle of white porcelain material, special-shaped bottle, high-grade cosmetics bottle, frosted bottle and printing technology and other deep processing products are spread all over the country.
- Significant technical progress, significant reduction in energy consumption Improvement of molding equipment, improvement of production efficiency, and rapid progress in the technological progress of the glass container industry, based on the summarization of the use of advanced foreign technologies and kiln types, for stable production and reduction Pollution, first promote advanced kiln type and fuel kiln. At the same time, the company selected refractory refractories and advanced burners to implement a series of technical measures such as full thermal insulation, bottom bubbling, electric fluxing, kiln kiln, and thermal parameters using computer control, so as to increase production without increasing fuel and reducing costs. , develop production and save energy. With the improvement of molding equipment, it is equipped with mesh belt type fuel wide annealing furnace, electric heating annealing furnace, push bottle machine, fuel spray gun, furnace control system, feeder, batching system, tray packaging machine and hot and cold end spraying Machines and other ancillary equipment have also been developed and put into production.
III. Problems Although the daily glass industry has made great achievements, compared with the international advanced level, compared with other domestic industries, there is still a big gap. The entire industry has a large loss, and the company's development potential is not enough, showing the following: aspect:
(a) The company is small in size. The scale of bottle and jar companies is 1-3 million tons, and there are only 30 companies with more than 50,000 tons, and there are only 10 companies with more than 100,000. The total output of the top ten companies only accounts for the total amount of the same industry in the country. Of the 31.8%, it is not reported as a scale benefit.
(B) The level of technology and equipment is low. According to statistics, the daily-use glass container packaging industry currently has only 4.8% of the equipment that has reached the international advanced level, and 40% of the production equipment is domestically normal and lagging behind. The production process automation companies only account for 1/3. Fewer companies use computers in production control, management, and design.
(3) The product quality is uneven and the grade is low. Such as the beer bottle pressure resistance and other performance indicators of instability, white wine bottles of poor quality, broken rate and so on.
(4) The energy consumption per ton of glass packaging containers is higher, and the weight of the products is heavier. The average unit consumption of industrial products per ton is 250-350kg, and the world advanced level is 160-180kg. The domestic 640ml beer bottle weight is 480-520g, and the world advanced level is 410-430g.
(5) The packaging of glass packaging container industry products is relatively backward. At present, the whole industry is generally sack-packed, except for individual companies packaging for pallets or turnover boxes.
(6) The importance of comprehensive utilization of resources and environmental protection is not enough. The world has reported that many developed countries attach great importance to the recycling of waste glass, and the countries with the highest recovery rate reach 80-90%. However, there is a big gap in China's recycling and utilization of resources. The gap in the recycling rate of waste glass is even more pronounced due to recycling. The low rate not only wastes valuable resources, but also causes great harm to the natural environment such as land resources and is not conducive to the sustainable development of the society.
The reasons for the above analysis are:
1, blind construction, low-level repetition. In addition, the impact of local protectionism has caused excess production capacity and the utilization rate of production capacity is about 70%.
2. The quality of the daily glass industry cannot yet meet the needs of market competition. The pace of institutional reform and structural adjustment cannot yet meet the requirements of deepening reforms and accelerating adjustments. Many companies cannot identify their position in the market according to their own characteristics. They have poor product development capabilities. They often have products that have a marketable position, are surrounded by products, have similar products, and are of similar quality, forming overlapping and disorderly competition at the same level.
3. Due to the poor economic efficiency, low accumulation of enterprises, weak self-renewability, low level of technology and equipment, and poor ability to innovate, production can only be repeated in low-level circles.
4. The number of talents is insufficient and the quality cannot meet the requirements. The scientific and technical personnel in the daily glass industry account for 4% of the total number of employees in the company. The knowledge of factory personnel is aging. Highly-educated science and technology personnel are particularly lacking in the industry, and lack of scientific and technological inputs, and scientific and technological progress are slow. Fourth, the future of glass packaging industry is a large energy-consuming industries, is a labor-intensive industry, is a meager industry, is a traditional industry, because of its good product transparency, cleanliness, stability can have this irreplaceable, despite the national focus on development Information, new materials, biology, energy, and environmental protection industries, but due to its close relevance to people's lives, glass container packaging will continue to exist for a long time. In order to better participate in the competition of plastics, metal cans, ceramic bottles and other packaging materials, the future of glass container packaging should do the following work better:
1. Give full play to the advantages of leading enterprises and groups, and promote and promote the overall development of the industry. Glass container packaging is a product with large quantity and low added value. It must have scale efficiency and first-class production level to achieve better results. To realize the rapid and steady economic development of the glass container packaging industry, it is necessary to give full play to the advantages of leading enterprises or enterprise groups with high level of equipment, strong technical strength, and strong competitiveness, through forms such as asset restructuring, mergers, leasing, and strong alliances. Further strengthen and strengthen these groups to promote and promote the development of the entire glass container packaging industry.
2. Strengthen enterprise management, make the enterprise invincible in the fierce market competition, enterprise management is the eternal theme of the enterprise, the enterprise only through continuously raising the awareness, continuous learning, establish the learning enterprise, and step backward to the knowledge-based enterprise Development, attention to information construction. The same industry enterprises should gradually establish the ISO9002 quality assurance system, encourage some advanced equipment companies to strive to pass the ISOI4000 environmental protection system certification, and ultimately make their products green and environmentally friendly products.
3. Accelerating technological progress and improving the level of equipment. The glass container packaging industry is a traditional industry. Technological innovation is rather strange and equipment is relatively backward. To this end, the pace of technological progress should be accelerated, high-tech should be used to transform traditional crafts, and establish enterprise technology centers. And develop new technologies and new products. Such as glass furnace microcomputer control technology, automatic batching production line, electromechanical integration technology, frequency conversion technology, on-line detection, measurement technology.
4. Accelerate the research and development of lightweighting and post-processing of glass packaging containers. The lightweighting of glass packaging containers is the direction of the development of glass packaging containers. It is the most effective way to save raw materials, energy consumption, and improve competitiveness. It will increase product post-processing research and broaden the use of products, such as frosting, decals, and printing. And other new technologies.
4. Pay close attention to energy saving and consumption reduction, and continuously improve economic efficiency. The glass packaging container industry is a large energy-consuming industry and requires approximately 10,000 tons of standard coal per year. To do a good job of energy conservation and consumption reduction has an important role in reducing product costs and improving economic efficiency. Now the industry's energy consumption indicators are generally higher than the international level. Therefore, we must focus on the promotion and application of energy-saving technologies.
5, improve the backward sack packaging. The backward sack packaging directly pollutes and affects product quality. With the improvement of product quality and the expansion of the market, the shipping radius will gradually expand. Because glass products are fragile products, the corresponding packaging methods need to be improved.
6. Pay attention to the comprehensive utilization of resources and the treatment of wastes, and maintain the sustainable development of the industry. Select several large cities to establish waste glass recycling, processing, storage and transportation centers, including the separation and collection of household waste and waste glass recycling systems that are managed by environmental protection, sanitation systems and neighborhood committees; waste glass inspection, cleaning, crushing, storage The transportation system and the production unit (glass factory) establish a designated supply and marketing system for waste glass raw materials to form an integrated recycling network system for waste glass. It is necessary to achieve the discharge of normal production waste water and waste gas residue and to reduce environmental pollution.
7. With the favorable opportunity of “Western Developmentâ€, the company will use the resources and energy advantages of manufacturing glass packaging containers in the western region to cultivate some glass packaging container manufacturers. The implementation of the “Western Development†strategy will drive the development of western economies. With the prosperity of the western economy, the production and consumption of alcoholic beverages, beverages and other products will become a new economic growth point. As its main packaging container, glass bottles and cans, it will take advantage of the advantages of western energy resources and it should plan and develop along the way, but consider west of bad environment protection. (author: Hefei glass Factory Fan Liangchun)
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